Reliable Plant
Current Issue. In This Issue: • Navigating Change & Sustainability in the Maintenance and Reliability Industry. • Expert Leadership Series: Prioritizing the People Behind the Plant to Fuel Reliability. • Balancing Technology and Workforce Engagement. • Reality Check: You are Not Ready for Digital Transformation.
50 Ideas for an Effective Maintenance Program - Reliable Plant
Here are 50 ideas to get you started: Learn the 12 elements of effective reliability management. Be sure your organization understands these important elements and the impact they have on performance – starting at the very top. Without this leadership focus for your maintenance program, nothing else matters.
Maintenance Planning and Scheduling: An Overview - Reliable Plant
Maintenance planning and scheduling are two different functions that, when used together, form a maintenance program. Maintenance planning can be defined as an end-to-end process that identifies and addresses any possible issues ahead of time. This involves identifying the parts and tools necessary for jobs and making sure they're available and ...
Condition-based Maintenance (CBM) Explained - Reliable Plant
The goal of condition-based maintenance is to continuously monitor assets to spot impending bearing failure, so maintenance can be proactively scheduled before the failure occurs. The idea is that this real-time monitoring will give maintenance teams enough lead time before a failure occurs or performance drops below an optimal level.
Mean Time Between Failure (MTBF) Explained | Reliable Plant
MTBF = (12 hours per day x 10 days) / 1 breakdown = 120 hours. The MTBF calculation requires more steps when you have longer periods of time with increasing occurrences of failures. For example, say the bottling machine that operates for 12 hours a day fails twice in 10 days.
Vibration Analysis Explained - Reliable Plant
Envelope analysis: Envelope analysis is a form of vibration analysis that can detect impacts with very low energy often hidden by other vibration signals. It's a popular diagnostic tool for damaged gear teeth and roller bearings. Orbit: The orbit is defined …
Fishbone Diagram Explained - Reliable Plant
A fishbone diagram is a cause-and-effect discovery tool that helps figure out the reason (s) for defects, variations or failures within a process. In other words, it helps break down, in successive layers, root causes that potentially contribute to an effect. Sometimes called an Ishikawa diagram or cause-and-effect analysis, a fishbone diagram ...
Motor Testing: An Overview - Reliable Plant
Motor testing assesses the integrity of a motor through the use of computer-supported equipment or tools that monitor trends within the motor. The main objective of motor testing is to reveal hidden problems and prevent unnecessary failure. Specific to electric motors, motor testing evaluates static parameters like insulation, wire damage and ...
12 Reasons Why Bearings Fail - Reliable Plant
Inspect shafts and housings for runout of shoulders and bearing seats, and use precision-grade locknuts. 5. False Brinelling. Rapid movement of the balls in a raceway while equipment is idle wears away at the lubrication. In addition, a lack of rotation in the bearing does not allow fresh lubricant to return to the spot.
What Is Criticality Analysis? | Reliable Plant
Criticality analysis is defined as the process of assigning assets a criticality rating based on their potential risk. Risk is defined as "the effect of uncertainty on objectives," according to ISO 31000:2009 – Risk Management – Principles and Guidelines. Since it can't truly be quantified, risk, in this case, is thought of as all the ...